DYNAFORM
A complete die system simulation solution
DYNAFORM ซอฟแวร์จำลองและแก้ปัญหาของแม่พิมพ์ขึ้นรูปโลหะ
Product type : Engineering Solutions
DYNAFORM ซอฟแวร์จำลองและแก้ปัญหาของแม่พิมพ์ขึ้นรูปโลหะ
DYNAFORM
DYNAFORM is a complete die system simulation solution. It allows organizations to bypass soft tooling, reducing overall tryout time, lowering costs, increasing productivity & providing complete confidence in die system design
DYNAFORM also allows for the evaluation of alternative and unconventional designs and materials for optimal solution.
BLANK SIZE ENGINEERING (BSE)
BSE is widely used for estimating blank size, along with blank nesting for maximum material usage, scrap & piece price.
This module offers enhanced forming limit diagram (FLD), thinning, thickening and thickness strain.
Beginning with the 3-D part geometry, BSE can quickly unfold the flanges and flatten the geometry to produce a blank outline for blank size estimation along with piece price and scrap calculation. Product feasibility and cost analysis can be thoroughly evaluated using BSE.
FORMABILITY SIMULATION (FS)
This module facilitates the rapid development & validation of single-station & progressive die designs.
FS help to uncovers hidden problem areas & enables designers to optimize designs based on accurate forming results.
The Formability Simulation module uses LS-DYNA for accurate physics modeling, efficient calculation and in-depth simulation of the formability based on the die design. The FLD (forming limit diagram), thinning map, wrinkling, material draw-in, circular grid, light strip and skid mark results identify weaknesses of the die design.
New! Optimization Capability
With DYNAFORM Version 5.9, the engineer can more effectively design drawbeads that restrict the blank from wrinkling & splitting during the forming process, significantly reducing the time required to achieve a formable part.
It streamlines the challenging and time consuming process of laying out drawbeads for large and complicated parts and guides the engineer to efficiently achieve optimum configurations for drawbead forces.
This feature streamlines die design, improves product performance and reduces manufacturing time by using simulation iterations as a search engine for the best possible design solution. As a result, higher performing, higher quality products can be developed, while greater manufacturing efficiency is achieved.
DIE EVALUATION (D-EVAL)
A CAE solution, D-Eval is tailored to support engineers in the early stages of the product design cycle.
It allows engineers to take manufacturability into consideration early in the design process, ahead of the tooling stage.
D-Eval includes the INCSolver, which allows engineers to generate reliable formability results in a reasonable response time.
Since most tooling designs are done in a CAD environment, DYNAFORM’s D-Eval Module is specially created to support and analyse CAD based tooling and engineering designs. D-Eval provides useful CAE tools to enable engineers to quickly modify die design. These include:
DIE SYSTEM ANALYSIS (DSA)
DSA efficiently predicts many stamping related concerns within the die production line. It is used to analyse scrap shedding/removal, die structural integrity & sheet metal transferring/handling.
The Finite Element Analysis approach to die system design is an efficient way to predict and resolve many stamping related concerns within the die production line.
Die System Analysis (DSA) simulations streamline die system design through the analysis of scrap shedding/removal, structural integrity and sheet metal transferring/handling.DSA’s process guidance approach allows engineers to use simple graphic interfaces to execute complicated preparation and simulation processes.
OPTIMIZATION PLATFORM
This module helps users to go beyond identifying problem areas, by incorporating design optimization to improve performance and quality – reducing wrinkling, thinning and tearing.
Optimization of sheet metal forming is now possible using DYNAFORM™. The most accurate die analysis tool available, DYNAFORM™ is now enhanced with the HEEDS* optimization search engine, SHERPA.
BSE-IN-NX
Analyse CAD Based Die Designs in NX environment. DYNAFORM’s D-Eval-in-NX module is specially created to support and analyse CAD based tooling and engineering designs within the native NX environment.
The solution can quickly produce a blank outline for blank size estimation along with piece price and scrap calculation.
Designed for cost estimators, blank predictions consider both linear bends and the material stretch that occurs during the forming process to produce the most accurate blank possible. The solution also provides for ‘1-up’, ‘2-up’, ‘2-pair’, ‘mirrored’ and ‘multiple blank’ nesting configurations.
BSE-in-NX can also automatically generate reports, which include detailed descriptions of overall blank size, nesting configuration, pitch, coil width, material utilization, number of coils required to meet annual volume and total piece price for materials.
D-EVAL-IN-NX
Analyse CAD Based Die Designs in NX environment. DYNAFORM’s D-Eval-in-NX module is specially created to support and analyse CAD based tooling and engineering designs within the native NX environment.
This solution offers to support engineers in the early stages of the product design cycle. It allows engineers to take manufacturability into consideration early in the design process, ahead of the tooling stage.
Facbook : SPJS Engineering (Thailand)
